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Vision Intelligence System

How to Boost Profit in Your FMCG Manufacturing Plant with Machine Vision Inspection?

Fast Moving Consumer Goods are demanded and sold rapidly. Since consumers are directly going to use them, it becomes mandatory to take extra care of the quality. Keeping the product good quality doesn’t mean you have to spend too much. You can instead cover it up by cutting down on wastage, and a few other steps. The best you can do is cut waste and only let the standard quality product pass through. You can use Machine Vision Inspection to cut waste and achieve good-quality production.   Consumers have become extremely picky due to the abundance of options available to them. And selling them a torn chip packet, or a broken chocolate can ruin it for you. Often, manufacturers find it hard to find the right strategy to cut waste and optimize their production. That’s why our team of experts found foolproof ways to produce FMCG items in the best way possible.  Employ a Machine Vision Inspection System  The first and most important step is to employ a Machine Vision Inspection that detects defects right on the conveyor belt. Robust technology is the only key that can assure fast and accurate results. In this highly competitive era where quality and quantity both matters, you must produce your FMCG products in such a way that they appeal to customers and bring you profit at the same time. It is important to thoroughly research and pick the one that suits you. For instance, with the Vision Inspection System by Trident Information Systems, you can achieve the best quality products out of your manufacturing plant. The items are scanned right on the conveyor belt and quickly removed when not meeting the set standards. You will never fear poor-quality commodities escaping through the conveyor belt and merging with the approved items.   Install high-definition cameras: While installing the right Defect Detection System, never undermine the camera you use. Saving yourself a few bucks to pick a cheap camera can cost you your productivity. Make sure you use a high-definition camera that instantly catches any defects in the product. It is no rocket science that without a good quality camera, your product will not be up-to-the-mark and you may lose customers for that matter. Even if you install the best Manufacturing Defect Detection, your product quality can still collapse in the absence of a high-quality camera.   Minimize/ eliminate human interference: Try eliminating human interference as much as you can. There will be many benefits to doing so, but the most important will be the elimination of human errors. Human errors delay the project and add to its costs. Try eliminating human interference with the help of Machine Vision Inspection.  A machine is less prone to errors and can work way more efficiently than a human being.   Report Promptly: Reporting on time makes the whole difference to the quality of your production. Your employees may miss out on a few defects and not report to you on time. This can result in defective items being mixed up with standard quality items. This can be dangerous for the overall reputation of your business. You should instead invest in a Visual Defect Detection like Vision Intelligence System which flashes an alert on the screen of the concerned authority as soon as it is needed. This way you can engage your existing employees in doing something more productive. This is the best way of boosting productivity on budget.  Be careful with the defects: There are several defects human eyes may miss despite being the most experienced in the room. To be more accurate you can employ more human defect debtors to see through a smaller batch but that will become a bit costly. On the other hand, a Machine Vision Inspection like the Trident offers can catch minute details such as improper packaging, small insects, small animals, dust, stones, glass pieces, etc.   Why Vision Intelligence System?  Vision Intelligence System is an IoT (Internet of Things) and AI-based Machine Vision Inspection which is designed specifically for manufacturers of different verticals. It can spot the smallest defect in your product and report it promptly. Being AI-based, it can adjust itself in similar environments without any extra modifications. You need least-to-no human interference once you decide to implement this Visual Quality Inspection.   This technology is helping manufacturers thrive in the market. For further inquiries or a demo, you can Contact Trident Information Systems.   

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How can IoT Help in Achieving Excellent Automotive Product Quality in Your Manufacturing Plant? 

Today’s economies are dramatically changing, triggered by new markets, digital developments, increased automation, and the rise in modern technologies around the world. These factors have revolutionized several industries, and the automotive industry is no exception. People these days have become more quality conscious. Hence, pressuring manufacturers to provide the best quality automotive items at lower costs. Manufacturers seek the best IoT for Manufacturing such as a Machine Vision Application to produce excellent quality products.   The automotive industry can expect consistent growth in the market. According to a report by Mckinsey, the automotive revenue pool will significantly increase and diversify towards on-demand mobility and driven data services. It can generate about 1.5 trillion or 30% more as additional revenue in 2030. This is a massive opportunity for automotive manufacturers. However, this opportunity tags along with various challenges. Among these, the most obvious one is – high competition.   To stay ahead of the competition, you have to offer exceptional services and excellent quality automotive products to the customers. You can easily achieve this with an IoT solution for Manufacturing (preferably Artificial Intelligence based Software). A Machine Vision Inspection helps you achieve exactly what you need; excellent quality products at lower costs. This Smart Manufacturing IoT is designed specifically for you to cut waste and increase your staff’s productivity.   In this article, we will discuss how a Machine Vision Application can help you achieve the desired quality of your products.   How Can Machine Vision Application Help You Achieve First-Class Production Quality?  To ensure the quality of your products, first, you need superior quality raw material and then ensure that the produced items have no scratches, breakage, etc. A Manufacturing Defect Detection Software enables the dimensional gauging of the precision machine components like transmission, fasteners, and other sub-assemblies. The Machine Vision Application ensures only those items pass through the conveyor belt that fulfills the quality standards.    AI-based Manufacturing Inspection Software like Vision Intelligence System by Trident  Allows quality inspection in a similar environment. The best part is you do not even have to make additional changes to this IoT Factory Automation software.   What Can the Vision Intelligence System do? Identify   The Machine Vision Application can read barcode labels, barcodes from the marked parts, direct part marks (DPM), and verify labels.  Inspect   This IoT in Manufacturing Industry detects dents, wrinkles, and cracks in any part of the item. It can further detect piston defects (mishandling and foundry defects).   Measure/ Gauge/ Guide  You can easily measure the outer and inner diameters of the O ring, the angle of the metal tips, and the positions of labels and edges with Machine Vision Application.   Detects Minute Flaws   You can even detect flaws that are not visible to the naked eye such as small dents, scratches, dust, dust, etc.   Quality of the Glass  The Internet of Things Smart Manufacturing software helps detect little flaws on the windshield like cracks, scratches, breakage, discoloration, dust, and so on.   Missing Components   Detect missing bolts, nuts, screws, wires, and so on at one glance.   What Would You Get in the End?  Defect detection is a tiring process, yet the most important thing is to determine the quality of your production. If you employ Machine Vision Application , you can get the following benefits:   No Human Interaction Required  With Defect Detection Computer Vision like Vision Intelligence System, you can leave human dependency behind. The machine does all the work itself demanding no too low human interactions. This is the best way to avoid human errors.  Boosts Productivity   When you employ a robust machine like Machine Vision Application for quality check, you get faster and more accurate detection. Since the process becomes faster, you can cut waste and produce more items in less time.  Quick Reporting   The best part of this technology is its quick reporting facilities. Whenever there is a defect, it flashes the alert on the monitor. Hence, prompting the concerned person to take relevant actions. In human-based defect detection, the same process is more tedious and time-consuming.   The automotive industry has a bright future, and you, as a manufacturer, have a lot of opportunities. However, opportunities come with challenges. To stay ahead in the competition, you need to get AI (Artificial Intelligence) and IoT software working for you that supports you to provide excellent customer service.   Vision Intelligence System is one of the most renowned Machine Vision Application in the market that helps you boost productivity, cut human errors and increase your ROI (Return on Investment) impressively. For further information, you can Contact Trident Information Systems. 

How can IoT Help in Achieving Excellent Automotive Product Quality in Your Manufacturing Plant?  Read More »