Fast Moving Consumer Goods are demanded and sold rapidly. Since consumers are directly going to use them, it becomes mandatory to take extra care of the quality. Keeping the product good quality doesn’t mean you have to spend too much. You can instead cover it up by cutting down on wastage, and a few other steps. The best you can do is cut waste and only let the standard quality product pass through. You can use Machine Vision Inspection to cut waste and achieve good-quality production.
Consumers have become extremely picky due to the abundance of options available to them. And selling them a torn chip packet, or a broken chocolate can ruin it for you. Often, manufacturers find it hard to find the right strategy to cut waste and optimize their production. That’s why our team of experts found foolproof ways to produce FMCG items in the best way possible.
Employ a Machine Vision Inspection System
The first and most important step is to employ a Machine Vision Inspection that detects defects right on the conveyor belt. Robust technology is the only key that can assure fast and accurate results. In this highly competitive era where quality and quantity both matters, you must produce your FMCG products in such a way that they appeal to customers and bring you profit at the same time. It is important to thoroughly research and pick the one that suits you. For instance, with the Vision Inspection System by Trident Information Systems, you can achieve the best quality products out of your manufacturing plant. The items are scanned right on the conveyor belt and quickly removed when not meeting the set standards. You will never fear poor-quality commodities escaping through the conveyor belt and merging with the approved items.
Install high-definition cameras: While installing the right Defect Detection System, never undermine the camera you use. Saving yourself a few bucks to pick a cheap camera can cost you your productivity. Make sure you use a high-definition camera that instantly catches any defects in the product. It is no rocket science that without a good quality camera, your product will not be up-to-the-mark and you may lose customers for that matter. Even if you install the best Manufacturing Defect Detection, your product quality can still collapse in the absence of a high-quality camera.
Minimize/ eliminate human interference: Try eliminating human interference as much as you can. There will be many benefits to doing so, but the most important will be the elimination of human errors. Human errors delay the project and add to its costs. Try eliminating human interference with the help of Machine Vision Inspection. A machine is less prone to errors and can work way more efficiently than a human being.
Report Promptly: Reporting on time makes the whole difference to the quality of your production. Your employees may miss out on a few defects and not report to you on time. This can result in defective items being mixed up with standard quality items. This can be dangerous for the overall reputation of your business. You should instead invest in a Visual Defect Detection like Vision Intelligence System which flashes an alert on the screen of the concerned authority as soon as it is needed. This way you can engage your existing employees in doing something more productive. This is the best way of boosting productivity on budget.
Be careful with the defects: There are several defects human eyes may miss despite being the most experienced in the room. To be more accurate you can employ more human defect debtors to see through a smaller batch but that will become a bit costly. On the other hand, a Machine Vision Inspection like the Trident offers can catch minute details such as improper packaging, small insects, small animals, dust, stones, glass pieces, etc.
Why Vision Intelligence System?
Vision Intelligence System is an IoT (Internet of Things) and AI-based Machine Vision Inspection which is designed specifically for manufacturers of different verticals. It can spot the smallest defect in your product and report it promptly. Being AI-based, it can adjust itself in similar environments without any extra modifications. You need least-to-no human interference once you decide to implement this Visual Quality Inspection.
This technology is helping manufacturers thrive in the market. For further inquiries or a demo, you can Contact Trident Information Systems.