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visual quality inspection

A Foolproof Way to Achieve Quality Consistency in Your Automotive Plant 

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What if we tell you there is a fail-safe way you can achieve the utmost quality of your automotive production at a consistent pace? Machine Vision Inspection has made it possible. Imagine how much time and cost you can save if you let machines handle your automotive defect detection. Consistency, excellent performance, and up-to-the-mark quality are all you can claim. Irregular detection is the major issue when it is done via a human lens. A Visual Inspection in Manufacturing ensures consistency so you could lay back and supervise the whole operation with ease. Moreover, with Defect Detection Computer Vision, you are entitled to achieve healthier profits by engaging your existing staff in other key performance-indicating tasks.   This blog will further state facts about how Machine Vision Inspection provides excellent defect detection and why you will never switch to a human-based quality inspection approach.   Why Machine Vision Inspection?  To get noticed and praised by customers for the better-quality automotive parts, you must infuse automated Manufacturing Defect Detection into your plant. Various manufacturing businesses so far have received an impressive ROI with this technology. However, many manufacturers still tend to stick to their manual defect detection methods. Little do they realize that it is pushing them back in the competition and will add more cost as they grow. Furthermore, manual methods are not even consistent. Since it is done by humans with different IQ levels and perceptions, consistency in quality is highly unlikely.   Having Machine Vision Inspection at your back will open doors to immense benefits. You will no longer have to worry about letting a defective automotive piece pass through the conveyor belt, or fear getting your employees injured in the process. Visual Defect Detection in Manufacturing will ease your mind and keep you more focused on doing other profit-drawing tasks, and lets you take your well-deserved lunch break in a day.   The Best Defect Detection System for the Perfect Quality Inspection  Out of so many options in the market, which one to choose? Vision Inspection System by Trident Information Systems has been rated as one of the best Visual Defect Detection software so far. Large businesses like Rockman have witnessed better flexibility, agility, and product quality solely through this product.   Trident’s Visual Quality Inspection is an AI-based software that flexibly detects defects in a similar environment without extra modifications. Therefore, your IT team does not have to stress technical inaccuracies as soon as you introduce a product’s variant. It will still work perfectly fine anyway.   How Vision Intelligence System Ensures Excellent Product Quality?  Automotive production may contain several defects. Some may be easily noticeable, and some may go unnoticed. To ensure excellent quality, Vision Intelligence System does everything it takes to catch every defect in no time, works 24/7 with the same enthusiasm, and provides the quality detection you expect. Detection may include:   Reading Barcodes   The Machine Vision System can read barcode labels and 2D barcodes directly from the marketed parts. It can also verify labels as well as Direct Part Marks (DPM).   Inspecting Minute Details   The Machine Vision Application details such cracks, dents, and wrinkles in any automotive part while manufacturing. It even detects defects that are commonly foundry defects and occur due to mishandling of the product.   Measuring Dimensions  You can measure the dimensions of parts, inner and outer diameters of O rings, and check the angle of the metal tips followed by the placements of the edges and labels with this Manufacturing Defect Detection.   Trident’s Vision Intelligence System will play a key role in providing tangible valuable manufacturing intelligence that aids in designing better quality processes and products. It also provides insights into how you can manufacture better quality with minimum waste. Moreover, this Machine Vision Inspection offers various tangible and intangible benefits such as:  It interprets forthcoming defects and prevents delays.   Locates the root cause of an issue and enhances output.   Cuts time with digital defect-reporting processes.   Drops sampling of products via vision cameras.   Real-time root cause analysis of defects.   Embrace a better-quality work environment and streamline business operations with Vision Intelligence System. This Machine Vision Inspection is gaining more popularity with time. It cuts time, cost, and workforce and enhances your output; Defect detection gets extremely easy and gives you ample opportunities to work on KPIs better. Contact Trident Information Systems for further information.  

A Foolproof Way to Achieve Quality Consistency in Your Automotive Plant  Read More »

Get Spot-on FMCG Packaging with Digitally Influenced Defect Detection System 

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The packaging on a mass level is prone to defects. Where manual inspection methods are neither practical nor economical, Machine Vision Inspection can deliver more accuracy, speed, and cost-cutting opportunities. Manual inspection is done by human eyes and is susceptible to missing minute details when dealing with copious quantities. Since FMCG production is massive, and packing is supposed to be done simultaneously, it is subject to defects like:   Torn packets.   Irregular labeling/ displaced labels.   Misprinted information/ labels/ logos.   Inaccurate bar codes on the product.   Loose bottle caps.   Broken bottles.   Improper pasting.   The irregular spectrum of colors.   Inconsistent results.   By inspecting them through eyes, you are most likely to miss any of them. Moreover, manual Defect Detection in Manufacturing is a labor-intensive and expensive task. It leaves less free floor space for the workers, and there is always a risk of bumping into one another and getting into petty fights.   Sometimes eyes are unable to monitor similar colors due to constantly looking at the same place for a long time. Additionally, humans can pay constant attention at one point for a specific time. After that, they need little breaks to gain better attention. However, this is not the case with Visual Quality Inspection. It is a digitally influenced quality inspection approach that ensures accurate monitoring fast demanding the least human interference.   Which Machine Vision System Delivers Accurate Packaging Defect Detection?  Trident’s Machine Vision Inspection, also known as Vision Intelligence System (VIS) is one of the best Visual Defect Detection Software so far. It is specifically designed for manufacturers and specializes in detecting packaging defects with low to no human interference.   Dimensional Quality   This Machine Vision Application ensures that the dimensions of your packets, boxes, bottles, etc. are of standard-dimensional quality. Until the acceptable range, it lets the product pass through. However, as soon as the deviation exceeds the set measurements, it flashes an alert on the monitor.   Packaging and Labeling  Trident’s Defect Detection Computer Vision inspects if the packaging is properly done. Any loose corners or unglued areas will be instantly detected. The accuracy of labeling is thoroughly checked.   Color Monitoring   It accurately inspects if the packaging has the right spectrum of colors. Any deviation exceeding the standard color set prompts an alert on the monitor. Sometimes the packaging has a logo and background color mixed. This Machine Manufacturing Defect Detection catches such flaws in an instant.   Printing Accuracy   Printing accuracy is effectively detected by the Machine Vision Inspection. It scans for any alphabetical and diagrammatic inaccuracies. It ensures that the logo is printed in the right place. Sometimes logos and alphabets are half printed. Machine Vision Camera catches such defects instantly.  Operational Quality   Apart from directly detecting defects, the Machine Vision Inspection checks if the operations are done as they are supposed to be. It checks if the paper or plastic is accurately placed under the printing machine and if the rest of the processes are done the right way. The software catches any abnormality right away.  Speedy Operations   The operations are much faster than those done by humans. The machine quickly scans and reports to the authorized person. A complete dependency on the machine drives much faster and smoother processes.  Least Human Interference   The Machine Vision Inspection demands low to no human interference. The Machine Vision System is an AI-based product and is capable of imitating human detection. It learns quickly and becomes more productive than human inspectors.   Greater Accuracy   AI-driven technology assures greater accuracy in detecting defects. It effectively detects any abnormalities that violate standards. It precisely monitors colors, dents, broken cans, torn boxes, improperly glued packets. It also detects printing accuracy, logo placements, and texts.   Increased Output   Handling intensive defect detection to the Machine Vision System, your workforce is freed. You can now assign other important tasks surrounding KPIs.This way you can successfully fill labor gaps which are a lot more common in factories these days.   Trident’s Vision Intelligence System serves glass, laminate, pharmaceutical, cement, FMCG, packing, and printing. This Machine Vision Inspection is crafted to serve manufacturers and provide the most effective Visual Inspection in Manufacturing. Contact Trident Information Systems for further information.  

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How does a Vision Intelligence System Outraces Manual Defect Detection While Manufacturing? 

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Quality and Productivity are the two key aspects of a manufacturing company. However, bringing them both into equilibrium has become a daunting challenge. Manufacturers desperately need a Vision Intelligence System to restore balance. A Vision Inspection System Manufacturers assist with meeting dynamic customer demands and keeping up with the quality requirements.   Manual Defect Detection in Manufacturing, on the other hand, is insufficient to deal with current market dynamics. It becomes next to impossible to get productivity and quality complementing each other. It is prone to setbacks such as:   The inefficiency of human eyes to detect minute defects.   Inability to identify differences in similar spectrums of colors.   Too much workforce is needed to detect defects manually.   A rather costly approach.   Crowded floor space may cause staff to bump into each other.   Delayed reporting can lead to defective pieces passing through the conveyor.  A Vision Intelligence System is capable of abolishing each of these hindrances and providing a seamless quality inspection. Trident Information Systems has designed a technology called Vision Intelligence System. It is specifically for manufacturers. It digitally detects defects of manufactured items right on the conveyor, demanding low or no human interference.   How Does Trident’s Visual Quality Inspection Work?  Trident’s Machine Vision Inspection is a solution that digitally does everything a human inspection does, but more efficiently.   Identifies Minute Defects  This Visual Defect Detection System catches even minute defects such as small dents, scratches, breaks, burrs, chips, and so on. Human eyes may get tired, and miss these faults sometimes, or due to lack of focus, the outcome could be similar. It is faster and more efficient than a human, hence delivering results with more accuracy.  Presence/ Absence of Components   It can also identify the absence or presence of a component while manufacturing. For Instance, during FMCG production, it can identify small animals, dust, stone, and any other component that is not supposed to be there. In addition, it can also detect missing items. E.g., it can easily identify missing bolts, nuts, screws, etc.   Color Monitoring  Human eyes can sometimes miss judging certain colors, but this Vision Intelligence System does not. It can precisely monitor colors and only lets those pieces pass which has an acceptable color range than what is standardized. Color monitoring ensures uniformity among items produced.   Dimension Quality   Vision Intelligence System also ensures a dimensional uniformity among all the items. In human inspection, the chances for faulty dimension quality are higher. A Visual Quality Inspection, however, precisely monitors the dimensional quality of a product. It checks if all the bottles are properly capped and sealed. It detects any thorns in the packaging too.   Printing Accuracy   Apart from color monitoring, it also identifies if printing is accurate, the colors match the standards, and the logo is professionally printed. It also inspects if the labels are mentioned within the assisted dimensions.  How Does it Work in the Favor of Your Business?  Trident’s Vision Quality Inspection, also known as Vision Intelligence System, outweighs common manual inspection challenges and provides a better, faster, smoother, and optimized defect detection.   Accurate and Faster Defect Detection   With machine handling your defect detection, you can expect a more accurate defect detection. Even little scratches, dents, burns, etc. which are generally missed by human eyes, this Machine Vision System catches them right away. In addition to being accurate, it is also faster than your traditional inspection. It quickly catches the defect and commands to discard it, hence leading only pieces to pass through.   Prompt Reporting   In inspection by man, reporting can be delayed, and surplus time is given for defective pieces to blend with the accurate items. A Machine Vision System flashes it on the associated monitor as soon as a defect is identified.  Boosted Productivity   Faster and more accurate detection with low to no human interference leads to boosted productivity. You will not have to hire new staff as you can use your current staff on other productive tasks which they would get the time for earlier. For instance, assigning packaging work to more staff if you do not have automatic packaging technology.   Empty Floor Space  No human interference leaves floor space empty. With plenty of free space, the chances of staff bumping into one another and getting into clashes diminish.   Trident’s Vision Intelligence System is crafted specifically for manufacturers. We serve glass, steel, laminate, FMCG, automotive, and pharmaceutical manufacturing industries. Contact us for further information. 

How does a Vision Intelligence System Outraces Manual Defect Detection While Manufacturing?  Read More »

How to Choose the Right Vision Inspection System? 

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What comes to your mind when you think of a Defect Detection System while manufacturing? Do you visualize a number of employees detecting any defect in the item produced? How reliable do you feel it is? Manual inspections are prone to errors. Despite being an experienced defect detector, a person can misidentify the accuracy of a product.   Apart from manufacturing, what about your employee’s safety? Do you manually scan and check if they are wearing masks? How do you know they are not taking their safety gadgets off when you are not looking? What if you are out on a break, and your employee gets injured due to a lack of safety regulation compliance? There is a greater risk of such instances when you rely on manual inspection methods.   Traditional manual inspection methods have followed us for ages. However, in this digital era, it is time to change. A Vision Defect Detection System demands low or no human interference and ensures seamless defect detection. Being driven by Artificial Intelligence, it is capable of recognizing minute details and catching slight defects such as scratches, dents, dust particles, and so on.   It requires no or low human presence leaving more floor space free.  An AI-based machine detects defects like scratches, dents, and dust more accurately than human eyes.   Precise color differentiation is often missed by naked eyes.   Drives faster and more accurate defect detection as compared to manual inspection.   Cut costs, boost production, and ensure a better quality of produce. As soon as there is a mal production, the same is flashed on the monitor associated with the system.   Quickly adaptable to different surfaces and products while being able to work 24/7 and maintaining consistency.   How to Choose the Right Vision Defect Detection System?  It is necessary to choose the right technology along with the right partner. There are numerous of them claiming to be the best, but you need to look through each carefully and decide. We have compiled a few factors you need to investigate before making the ultimate decision:   #1 Visual Defect Detection Should be Reinforced with AI (Artificial Intelligence)  When Artificial Intelligence is reinforcing a Defect Detection System, the operating principle of deep learning technology teaches machines to learn by example. By enabling a neural network to extract common patterns between those examples into a math equation which eventually helps classify future information.   With Visual Quality Inspection, integration of deep learning algorithms enables differentiating parts, characters, and anomalies which replicates a human Visual Defect Detection while operating a computer system.   #2 Check Customer’s Testimonies  While selecting a partner, do not skip going through their customers’ reviews, what industry they belonged to and what difficulties they faced. Evaluate the quality, services, schedule, duration, and cost of projects from every perspective. This can save you from getting tied up with an ineligible partner.   Evaluate their success rates and see how well they have served different industries. Analyze their pattern, and check if that works for you. How many businesses have they helped boost their production? Who has been or are currently their clients?   Also, check if their technology can match your requirements. What technology is the system based on? Is it AI or any other technology? AI-based technology is the best as it is the most flexible and can support any Defect Detection in Manufacturing.   #3 See if the Partner is Specialized in Your Industry   There are Visual Quality Inspection systems for different industries, identify the one that specializes in yours. It is always better to let an experienced partner in rather than letting an amateur handle your requirements for the sake of a few pounds less. A partner specializing in your industry will be well-versed with the upcoming challenges and the best solutions to tackle the same.   #4 For Manufacturing   For manufacturing, your Defect Detection Software has to identify little defects that human eyes might miss, such as:   Component Presence: Detection of unwanted components like dust, stone, insects, small animals, etc.   Small Defects: Defects like scratch, breakage, burn, dent, and chip, etc.  Structural Quality: It should identify if the item’s structure is accurate and consistent.  Spectrum Monitoring: The Defect Detection System should monitor the right color of the product.  Measurement Accuracy: The correct dimensions of the product should be measured.   Packaging Accuracy: The Visual Defect Detection in Manufacturing should also monitor how accurately a product has been packed.   #5 For Employee’s Safety   If you need a Vision Intelligence System for your employee’s safety in your manufacturing plant, make sure it supports face recognition to detect human faces by not wearing masks or other safety gadgets assigned to them. It should also be able to identify broken equipment such as disruption in harness, helmet, or any other PPE so you could quickly replace them with new pieces. It should also monitor if your employees are complying with other safety regulations such as social distancing. The system should immediately alert the authorities if they fail to do so.   Why Trident’s Vision Intelligence System?  With Trident’s Vision Intelligence System, you can:   Reduce inspection time and engage your workforce in something more productive.   Maintain process consistency with the help of Artificial Intelligence.   Boost productivity while keeping up with quality standards.   Makes sure your employees comply with the safety regulations.   Trident’s Vision Intelligence System is designed to provide an AI-based Vision Defect Detection System to manufacturers. It helps them boost their production and quality at the same time while keeping employees’ safety in mind. With a robust record of accomplishment, Trident Specializes in six industries: Automotive, Glass, FMCG, Cement, Laminate, Packaging.   Choosing the right partner is as important as selecting the right technology. Failing to do so can trap you in an unwanted situation for long. Make sure you analyze your requirements and research your options deeply. 

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Why are Manual Inspection Methods Not Effective Nowadays? 

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Have you been implying manual Defect Detection in Manufacturing so far? Don’t you think it is high time to switch to Machine Vision Applications for faster and better-quality products? You are most likely to fall behind in the competition if you keep putting most of your time and resources into manual testing that does not even guarantee accuracy in some cases.   Manual testing might work in some areas, but it is not preferred every time since it comes with various drawbacks such as:   Low Accuracy   Humans are prone to make errors, and manual testing is more likely to make more errors than an automated solution. For example, in the case of glass manufacturing, human eyes might miss dust particles in a hassle, or they miss subtle scratches appearing on the glass surface. As soon as they notice it, there are chances the defective pieces have already found their way ahead.  Mandatory Human Interactions   In current times, where social distancing is the topmost priority, we need to avoid human interactions as much as possible. Batch testing (executing a series of tests) is possible. However, in each test case execution, human interaction becomes inevitable. If you switch to a Defect Detection Computer Version, everything gets automatic and needs no/less human interference.   Demands More Time and Resources  To cover each application area, you need to perform more Manufacturing Defect Detection tests. Creating test cases and their respective execution eats up a great deal of human effort and time. Checking up on each product, and informing the person concerned to take relevant steps, and taking the same tests, repeatedly, can be exhausting and time-consuming.  Impractical Data Collection   Unnecessary data collection is one of the biggest drawbacks of manual inspections, collecting and comparing substantial amounts of data is impractical without automation. Preparing reports on products and reporting them to the relevant personnel can be time-consuming and prone to errors.   How Does an Automated Intelligent Machine System Help?  The demand for higher productivity and better-quality output within the manufacturing industry has demanded an upgraded production inspection. A Visual Inspection in Manufacturing is more beneficial; you can assure better and faster defect detection. A Machine Vision Inspection can offer tremendous benefits such as:    Boost Manufacturing Output   With automatic vision inspection, you can detect defects faster and make necessary modifications, you no longer must put your time and efforts into manual testing and reporting, instead spend it on other productive tasks and get a boosted ROI. The inspection is done in one station and there is no need to set multiple inspection sections.   Minimizes Inspection Time   In visual quality inspection, everything is done by the machine itself, so you do not have to fuss about its accuracy and speed. There is no doubt that the machine version surpasses human vision at every level provided by its speed, repeatability, and speed. Machine vision can easily identify small objects and detect defects with lesser errors and reliability. Machine vision can inspect thousands of products and their parts in a minute on a production line.   Better Perception   Machine vision has a high resolution depending upon the technology and hardware that are being used for the object’s illustration. Automatic Defect Detection in Manufacturing has a better spectrum of visual perception. Moreover, the system is more reliable and can be programmed as required.   Anywhere Deployment   Such systems can be deployed anywhere, even in locations that are hazardous for humans. It is best for manufacturing products or solutions that may cause serious health hazards or injuries to humans.   Production Optimization   With this technology, you can easily interpret defects and solve them in the closest time possible. Analyze first output and resolve the core issue of the quality defects. You may as well use the permit fixers to highlight defective components and effectively digitalize the defect reporting process.   Promotes the Desired Outcome   With a Machine Vision Inspection, you can optimize your products and workforce. You can also eliminate the need for sampling products while using this technology. Also, you can revise all the defective products from the data storage and identify the root cause of defeated data in real-time. Automating these activities can make your production goals easier to achieve.   Minimize Future Costs   You can easily cut costs with a digital quality inspection (including rejected or returned items that could be damaged due to shipment-oriented packaging defects). Remove them before getting shipped and improve the end customer’s product quality experience.  Final Words   Manual Defect Data Detection in Manufacturing has become outdated. Automating your quality inspection can eliminate all the issues arising under manual quality inspection. Trident Information Systems is one of the best Vision Quality Inspection service providers. Contact us for a demo. 

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Ensure Employee Safety with Vision Intelligence System

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Employee safety should be one of the major concerns of a business, especially in scenarios like todays. COVID-19 pandemic has driven this requirement to an extreme level. Factories are liable to comply with safety regulations set by the government. Inability to follow the same can lead to severe penalties on the employer.   However, some employees might not want to comply with them for not being comfortable enough. This unawareness may lead to serious health issues as well as internal disruptions. Employee injuries might hamper operations.   In small businesses, it is not so tough to monitor their employees. However, in larger firms where the employee count may reach 100+, it is not practical to keep an eye on every employee manually.  These difficulties lead to the need to be assisted by Automatic Vision Detection. A machine system that detects if employees adhere to the safety regulations ideally. Trident Information system has developed Vision Intelligence System, which ensures employee safety. It tracks each employee and maps employee faces into the dataset who takes their safety measures casually.   It is mandatory to comply with the safety regulations as its failure can land you and your firm into deeper trouble:   Financial Penalties  Industrial disqualifications  Endangering lives  Impact on the overall output   Reputation Damage    How Does the Vision Intelligence System Ensure Employee Safety?  This technology ensures safety measures compliance by monitoring each employee, recognizing their faces, and reporting to the person concerned about each one who fails to do so.   It ensures that the employees are maintaining the distance they have been asked for.   Vision Intelligence System Conducts:   Face Mask Detection   And Safety Gadget Inspection  Contactless Attendance   Social Distance Compliance Detection  Face Mask Detection  The camera tracks each employee. In case an employee does not wear a mask, it immediately recognizes his face and maps him and his details on the database. Thus, providing the information to the person concerned. The employer is no longer burdened with the responsibility of checking every employee randomly as soon as it is done automatically.   Safety Gadget Inspection   Like the Face Mask Detection, it spots each employee and checks if they carry their safety gadgets properly. Even partially missing gadgets will be detected. Again, those employees will be recorded, and thus saving their details within the dataset. Thus, later it will be delivered to the person concerned.   Contactless Attendance  The system records each employee’s face at the entry and marks their attendance. The first entry is the arrival time, and the final exit is the departure time. This way, the employer ensures contactless attendance. It happens automatically and saves a great deal of time.   Social Distance Compliance   As an employer, you do not even have to worry if each of your employees complies with social distancing norms. The system records employees who violate the standards and reports it to the person concerned.  Keeping an eye on employees becomes easier with automation. Since the employer does not engage with the employee, he can focus on other essential tasks focusing on the output boost. Employees are much safer and get a more hygienic environment to work in. hence, improving their capacity.   What Does the Vision Intelligence System Offer Your Business?  Vision Intelligence system ensures health and safety regulation compliance and keeps the employer away from all the fuss. He does not have to go on random rounds around the factory to ensure that everyone wears masks, safety gadgets, or maintains social distance. It ensures the following benefits to the firm:   Protects your staff: Its primary job is to protect your employee from any injury or harm occurring in the workplace. It ensures the employees adhere to the standards and have their safety equipment like masks, harnesses, caps, etc. on to avoid COVID-19, back pain, head injuries, asthma, and so on.   Reduces Absences: safe employees are present on-premises and barely take leaves due to injury, disease, or similar reasons. The employer saves costs of the direct absence, such as paying salaries.   Boosts Productivity: Now the employer is not liable to keep a constant eye on employees to see if everyone is following what they are told, nor does he have to engage extra employees to fulfil this duty. Automation does all the work and leaves enough time and strength for the resources to focus on more important tasks.   Tracking each employee all the time is a pain. Manually it becomes even harder. However, automation can save you. Trident Information Systems has developed and designed a Vision Intelligence system for defect detection while manufacturing and maintaining employee safety. Contact us for further information. 

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Reshape Your Quality Process with Vision Intelligence System

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Since the manufacturing sector in the Indian economy counts about 17% at current, it indeed is prominent. However, Manufacturers, these days are mounted with tremendous pressure to provide quality as well as speedy production. If done in silos, it can be time-consuming, especially the quality check part, which demands more labor as compared to a Vision Intelligence System.   Quality control is what many manufacturers struggle with. The traditional belief of quality check as a labor-intensive task blocks the countless opportunities crossing their paths. These days, one of the key issues contributing to the issue is a labor shortage. This pandemic has driven the gap to the next level, mounting existing employees with additions to the scope of their jobs assigned.    Other than this, traditional quality inspections might come up with issues like:  Monitoring different parts and materials makes it harder to handle quality control for complicated products  Inability to identify the distinct spectrum of colors.   Human eyes might miss minute errors like small scratches, dust particles, and so on.   Lack of resources and time might compromise product quality.  What is a Vision Intelligence System, and How Does it Work?  Vision Intelligence System is a product designed by Trident Information Systems specifically for manufacturers. It automatically detects product defects like scratches, dust particles, broken pieces, etc. straight from the conveyor belt with least or no human interference. But how does it work?  Our computer vision engineers first understand the issue/customer requirements.   Then they collect data in the form of images, followed by developing algorithms and models.   They then test the hypothesis / validate the models.   After testing and finalizing every step they either offer POC (Proof of Concept) or proceed for onsite implementation (according to the customer’s requirement).  Trident’s Vision Intelligence System Covers seven industries, i.e., automotive, retail and FMCG, packaging and printing, pharmaceutical, glass, laminate, and cement.   Automotive Industry: Automotive manufacturers can classify different product variants based on color, shape, design, size, and so on. It also detects visual defects like a dent, scratch, burr, chip, etc. Vision Intelligence System can read barcode labels and 2D barcodes directly from the marked parts, verify labels as well as direct part marks. Additionally, they can detect wrinkles, dents, cracks, and piston defects.   Retail and FMCG Industry: With the help of this technology, you can check the structural quality, operational quality, and dimensional accuracy within seconds. You can assure accurate ingredients and standard quality. You may also detect foreign particles like dust, stones, insects, little animals, and so on.   Printing and Packaging Industry: With VIS, you can spot packaging defects such as improper passing, irregular packing, torn parts, and so on in FMCG products. Enable high-speed detection straight on conveyors, spot missing components, read QR codes and barcodes, classify products, and a lot more with optical and thermal camera vision.   Glass Industry: Being one of the most brittle materials, glass needs extra care. Identify inaccurate logos, scratches, breakages, cracks, air bubbles, etc. Ensure all the parts are glued properly and check if the logo has been printed as it should be with VIS.   Laminate Industry: You no longer have to deal with the risk of dispatching defective sheets. Ensure accurate chemical composition during the mixing process. Identify laminate placements, pick-up operations, machine alerts. VIS also helps identify raisin spots, dust, design defects, and mosquito defects.   Pharmaceutical Industry: Manufacturers of medical devices, bioscience products, and pharmaceuticals need cost-efficient technology to check the quality. You can control the packaging quality, check fusion bottles, and track your products more precisely with the Visual Inspection in Manufacturing.   Vision Intelligence System for Employee Safety  Vision Intelligence System for Employee Safety ensures safety of your employees. It has two segments dedicated to the section, i.e., Face Mask Detection and Safety Gadget Inspection. In both cases, the system spots employees not adhering to safety standards.   The Face Mask detection solution (FMD) comprises two main branches:   Mask Detection – which detects employees wearing masks.   Face Detection – The system recognizes faces not having masks on and maps his face followed by the employee’s details in the database.   The employer can also conduct contactless attendance: when a person comes to the institute, wait for a little while and let the camera capture their image. This solution then recognizes the employee’s face and marks his attendance. It considers the first entry as the arrival time and the last entry as the departure.   The other one is Safety Gadget Inspection, where the system identifies if the employee carries safety equipment that has been allotted to him. It detects partial compliance as well such as – no helmet, employees without a harness, and so on.   Manual Inspection is bound to limitations. It is a lot more labor-intensive as well as time-consuming as compared to automatic defect detection. Trident Information Systems offers a robust Vision Intelligence System reinforcing manufacturers with automatic technology detecting defects more precisely while demanding least or no human interaction. Thus, filling the labor shortage without burdening existing employees. Contact us for further information or a demo.  

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How does an Intelligent Machine Vision System Help Combat Quality Loss While Manufacturing?

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Every aspect of manufacturing centers producing the best quality products. The production process comprises multiple steps and each step needs to be monitored carefully. Traditionally, manufacturers needed to assign quality inspections to multiple people hence, making it a labor-intensive task. However, manufacturers are now switching to technology for quality inspection. There are certain machine vision systems available like Trident’s Vision Intelligence System that offer automatic quality inspection during production while enabling manufacturers to discard defective pieces right away.  Switching to automation is the first step towards revolution; traditional quality inspection would come up with various drawbacks such as:   Some defects might slip from the human eye if production is massive.   Sometimes it gets tough to differentiate between slightly assorted color spectrums.   Separate locations need different employees to inspect quality, hence making it a labor-intensive task.   Traditional labor is prone to errors, subjectivity, and burnouts.   It is a bit harder to scale up manual quality inspections than automatic ones.   Conventional machines might not detect unanticipated errors.   In contrast to the traditional quality inspection, where the machine works according to the programming embedded within, an AI-based inspection is different. It follows a self-learning algorithm that can distinguish anomalies from defects. They can easily modify themselves to inspect productions with added complexities or changed floor plans. AI is basically a technology that can be as flexible as a human inspection followed by extra speed and reliability.   Analysis Data from Distinct Sources  Artificial Intelligence-based technology can be trained with multiple touchpoints so it could acknowledge deviations between defects and accepted variations. It can also capture new data points in order to gain high identification rates. You can eat in defect detection as-well-as parts positioning. It is capable of self-learning and classification of data for providing more accurate inspection results.  Automates Data Capturing and Reporting   AI-based machine vision systems can extract relevant information from massive datasets and minimal initial parameters for data processing. It can modify data to improve maintenance and inspection algorithmic rules. They can accumulate massive structure and unstructured data, then classify and tag it then. The metadata received provides essential insights into the manufacturing equipment enabling companies to for repair, maintenance, and replacement decisions. They can generate comprehensive defect reports and graphs on pixel-level nuances.  Why does Your Manufacturing Business Need This Technology?  Where human inspection is best for qualitative interpretation of complicated and distorted scenes, machine vision systems are best for quantitative measures of structured scenes. Credited to its speed, accuracy, and reliability, it can inspect thousands of parts in a minute. This system comes with various other benefits to your business such as:   Combats Labor Shortage   During the current times: where labor shortage is among the topmost crises, a machine vision system can help combat this issue. The machine is more reliable, accurate, quick, needs no human labor, and can deal perfectly with a labor shortage. The manufacturer can optimally utilize its workforce into different sections where human efforts can do a better job.   Cuts Cost  Assigning one vision system is more cost-effective than multiple people to the same work. Machines alone can detect defects in minutes more effectively. As soon as a defect is caught, an alert flash on the system screen monitored by the inspector. If human inspection is in place, the time consumed to report the relevant person can cost the manufacturer production quality.   Higher Accuracy  This AI-based system promises greater accuracy and reliability as it can detect defects more accurately. Having high-quality cameras in place can easily capture minute scratches on the automobile parts that human eyes might pass. It can even defect small insects or even dust particles while FMCG products are produced.   Boosted Quality   Having a system that can accurately detect even the minute defects, guarantees a lesser scope of defective pieces to pass through the conveyor belt. Programmed to follow a specific quality standard and variation acceptability, the system can even identify the variation in the spectrum of the product. If the cement color is much darker than grey, it can recognize the issue right away and notify the concerned person.   Flexibility and Scalability  AI-based systems are designed to be flexible enough to identify the variation even on different floor spaces. It can accumulate data from distinct datasets while turning it into a comprehensive report. These reports are necessary to make small and huge decisions on manufacturing. Businesses can scale with the right judgments.   Reduced Floor Space   One machine vision system against multiple labors reduces floor space and complies with social distancing. Having floor space freed causes less or no fuss around. Employees can be assigned different tasks while optimizing their potential. Employees can roam in the area more freely without bumping into one another.   Trident offers an AI-based Vision Intelligence System, that has a record of accomplishment of benefitting various manufacturing businesses. The manufacturer can implement this innovation for FMCG, automotive, glass, laminates, pharmaceuticals, and PPE detection. Being handled by a team of experts, the inspection process is continuous and can be modified as per the client’s requirements. Contact us for further information.  

How does an Intelligent Machine Vision System Help Combat Quality Loss While Manufacturing? Read More »

How Does a Smart Visual Quality Inspection Ameliorate Manufacturing?

visual quality inspection /

Whether you manufacture cars, food beverages, laminates, or medicines, production quality and yield are two of the industry’s top performance metrics. A Vision Quality Inspection can help you detect any defect at once, and save you a money drain from recovering faults, generated scrap, lifted work in process inventory, decreased yield, post-sales warranty, recalls, claims, and repairs. You might end up dealing with all of it.     Problems with Current Visual Inspection Approaches     Manufacturing is a multi-layered process where an item’s visual inspection might include more than a step. Usually, visual inspection is utterly manual and a time-eating process that lacks consistency due to other factors.     Manual inspections are done by experts with diverse backgrounds and different experiences. Therefore, different inspectors might have different opinions on a product’s quality. This situation may lead to a lack of consistency.     A traditional quality inspection might require inelastic systems that might fail to comply with the product’s modifications.     Common machine inspections can only detect a handful of defects at a time.     To help manufacturers produce more accurately and cost-efficiently, Trident Information Systems has brought Visual Quality Inspection. It is a purpose-built Machine Vision System plus our best Artificial Intelligence combined, for Automotive, Pharmaceutical, FMCG, Laminates, Cement, and Glass.    Impact of a Smart Visual Inspection on Your Business    An automatic Visual Inspection in Manufacturing spots detects right on the conveyor. Its HD vision camera never misses a fault. Unlike manual inspections, our Automatic Visual Inspection cuts corners and leaves you enough efficiency to spend on other productive areas. Witness a boost in quality and production with this automation. Cut costs and enhance overall factory production.     Production Boost    Unlike manual inspections, an Intelligent Machine Vision System detects defects straight on the conveyor, detecting minor detects like scratches, slight discoloration, small tears, dust particles, and so on. The inspection process catches pace and leaves you and your staff enough time to focus on other KPI (Key Performance Indicators)    Enhanced Flexibility       The advanced automatic Defect Detection in Manufacturing technology comes with flexibility. You can integrate it with either your existing surveillance or get a fresh set of cameras. Additionally, the system gets accustomed to product modifications quite easily. In other words, if you decide to make slight modifications to your final product, the machine can easily get accustomed to it.     Greater Accuracy    Human eyes may miss certain defects, but machines do not. Even if there is a little scratch on a glass product, the machine quickly detects it and displays an alert on your computer screen. It ends up ensuring production efficiency and quality rise. Analyze the defects straight away and make necessary corrections.     Remote Access     The best part of vision quality inspection is its remote access. You no longer must be there around the conveyor belt to ensure every product is finely manufactured. Simply, sit in one corner and track all the levels of manufacturing. It enhances efficiency and quality. As soon as there is a defect, the system flashes an alert on the screen, so you quickly notice it and prevent further defects.     Labor Cost Reduction      Vision Quality Inspection cuts labor costs since everything is handled by machine and minimum workforce monitors end-product quality. Optimize your labor in different production sections where machines cannot play a part.     Standard Detection Consistency      In manual inspections, the inspector detects defects reflecting their point of view and past experiences. Hence, different inspectors might have different viewpoints which lead to inconsistency. However, this can never be the case with Visual Quality Inspection.     Why Should You Implement Trident’s Visual Quality Inspection?   Our Visual Quality is designed specifically to detect minute defects your naked eyes might miss. Coupled with digital sensors, RFID (radio frequency identification) tags, QR codes, and a high-definition camera, no defect can slip through. With optical sensors, it captures images and transmits them to computers for further processing.    Trident’s VQI enables the following solutions supported by optical camera vision, thermal camera vision, and X-ray vision:    Visual Defect Detection.     Presence absence of components    OCR    Barcode and QR code reading   Classification of products    Relative dimension monitoring    High-speed detection on Line/Conveyer     Visual Quality Inspection Process     Captures environmental conditions    Captures pictures of good products and defective products.     Augment and classify defects vs good product images.     Annotate defects in images.     Simulate environmental conditions.     Training the AI Model    Test classification accuracy and confidence level.     Deploy model for production inspection.    Industry Use Cases     Trident covers six Industries i.e., Pharmaceuticals, Cement, Glass, FMCG, laminates, and Automotive. Our flexible and Intelligent Machine Inspection focuses on each of their requirements and serves accordingly.     Pharmaceuticals     Track defected, missing, chipped, or powdered tablets or foreign tablets. Inspect the quality of stopper seals, containers, crimps, and caps, also check the filling level. Real every industrial code, inspect labels, read, and verify optical characters (OCR and OCV).     Cement     Monitor the accurate cement shade, ensure it is uniformly grey with a hint of green shade. Ensure the cement does not have any lumps forming due to atmospheric moisture. Check the cement texture precisely and detect any adulteration like sand particles and dust that may disrupt its smoothness.    Glass     Identify any distortion or refraction on the windshield, side glass, and so on. Also, check patches, scratches, dust, and marks. Inspect the proper printing of logos. Measure accurate dimensions and check any irregularities and distortions.    FMCG     Detect foreign components such as small insects, dust, stone, unwanted vegetable components such as thorns and wood. Check structural quality and dimensions, ensure the presence of required components. Monitor color accuracy and measure the product’s intensity along with the spectrum of the object’s illustration.    Laminates     Spot subtle defects such as resin spots, foreign particles, dust particles, mosquito defects, and design thorns while eliminating human efforts. Check the sticking barcode’s efficiency and sheet classification. Monitor solution levels, weights, and temperature within the tanks via Intelligent Machine Vision System.    Automotive     Read barcode labels and 2D barcodes from the marled parts, detect labels, and Direct Part Marks (DPM). Identify cracks, dents, and wrinkles in any part during the manufacturing process, also recognize piston defects. Measure part’s dimensions such as inner or outer diameters of O ring. Check

How Does a Smart Visual Quality Inspection Ameliorate Manufacturing? Read More »

Why are Manual Inspection Methods Not Effective Nowadays?

Uncategorized, visual quality inspection /

Have you been considering manual Defect Detection in Manufacturing so far? Don’t you think it is high time to switch to automation for faster and better-quality products? You are most likely to fall behind in the competition if you keep putting most of your time and resources into manual testing that does not even guarantee accuracy in some cases.   Manual testing might work in some areas, but it is not preferred every time since it comes with various drawbacks such as:   Low Accuracy   Humans are prone to make errors, and manual testing is more likely to make more errors than an automated solution. For example, in the case of glass manufacturing, human eyes might miss dust particles in a hassle, or they miss subtle scratches appearing on the glass surface. As soon as they notice it, there are chances the defective pieces have already found their way ahead.  Mandatory Human Interactions   In current times, where social distancing is the topmost priority, we need to avoid human interactions as much as possible. Batch testing (executing a series of tests) is possible. However, in each test case execution, human interaction becomes inevitable. If you switch to a Defect Detection Computer Version, everything gets automatic and needs no/less human interference.   Demands More Time and Resources  To cover each application area, you need to perform more Manufacturing Defect Detection tests. Creating test cases and their respective execution eats up a great deal of human effort and time. Checking up on each product, and informing the concerned person to take relevant steps, and taking up the same tests, repeatedly, can be exhausting and time-consuming.  Impractical Data Collection   Unnecessary data collection is one of the biggest drawbacks of manual inspections, collecting and comparing substantial amounts of data is impractical without automation. Preparing reports on products and reporting them to the relevant personnel can be time-consuming and prone to errors.   How does an automated intelligent machine system help?  The demand for higher productivity and better-quality output within the manufacturing industry has demanded an upgraded production inspection. A Visual Inspection in Manufacturing is more beneficial; you can assure better and faster defect detection. A Machine Vision Inspection can offer tremendous benefits such as:    Boosts Manufacturing Output   With automatic vision inspection, you can detect defects faster and make necessary modifications, you no longer must put your time and efforts into manual testing and reporting, instead spend it on other productive tasks and get a boosted ROI. The inspection is done in one station and there is no need to set multiple inspection sections.   Minimizes Inspection Time   In visual quality inspection, everything is done by the machine itself so you do not have to fuss on its accuracy and speed. There is no doubt that the machine version surpasses human vision in every level provided by its speed, repeatability, and speed. Machine vision can easily identify small objects and detect defects with lesser errors and reliability. Machine vision can inspect thousands of products and their parts in a minute on a production line.   Better Perception   Machine vision has a high resolution depending upon the technology and hardware that are being used for the object’s illustration. Automatic Defect Detection in Manufacturing has a better spectrum of visual perception. Moreover, the system is more reliable and can be programmed as required.   Anywhere Deployment   Such systems can be deployed anywhere, even in locations that are hazardous for humans. It is best for manufacturing products or solutions that may cause serious health hazards or injuries to humans.   Production Optimization   With this technology, you can easily interpret defects and solve them in the closest time possible. Analyze first output and resolve the core issue of the quality defects. You may as well use the permit fixers to highlight defective components and effectively digitalize the defect reporting process.   Promotes the Desired Outcome   With a Machine Vision Inspection, you can optimize your products and workforce. You can also eliminate the need for sampling products while using this technology. Also, you can revise all the defective products from the data storage and identify the root cause of defeated data in real-time. Automating these activities can make your production goals easier to achieve.   Minimize Future Costs   You can easily cut costs with a digital quality inspection (including rejected or returned items that could be damaged due to shipment-oriented packaging defects). Remove them before getting shipped and improve the end customer’s product quality experience.  Final Words   Manual Defect Data Detection in Manufacturing has become outdated. Automating your quality inspection can eliminate all the issues arising under manual quality inspection. Trident Information Systems is one of the best Vision Quality Inspection service providers.  

Why are Manual Inspection Methods Not Effective Nowadays? Read More »

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Trident Information Systems, is one of the leading global providers of Information Technology services and business solutions with over with a proven track record of over 24 years. We have been consistently adding value to the business bottom line of our global clientele.

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