Trident Information Systems Pvt Ltd

How Does IoT Help Your Retail Business with More Advanced Customer Service?

Smart Retail IoT / Trident Information Systems

Today’s digital transformation has given the Internet of Things a fair playground to establish itself among businesses. IoT has entered our homes and offices, which is why we expect exceptional comfort from the technology. From fast details to instant customer services, it has conquered it all. Due to all these conveniences, customers are becoming less patient and hence their demand changes rapidly. Be it retail, manufacturing, or IT services, IoT is used everywhere. Especially in retail, successful retailers are more inclined to Smart Retail IoT. They allow their customers to view the availability of products in advance, so they don’t waste their time over something that’s not even available. To keep it even simpler, a few years ago, let’s say your microwave faced issues. You would call the executive of that brand, get in the customer service line, and wait for your turn. Then you will go ahead describing your issues and he may even transfer your call to another executive. You will end up explaining to him all over again. He will tell you ways you can fix it yourself, if you fail, they will send a technician. Would you still do it even today? Probably not. Of course, it will be one of the options, but you can straightaway talk to a bot who has the fix for your issue fed into its system. It can send you a link to a blog to help yourself or send you common FAQs. It will even assign a technician for your job if you want. That’s how IoT is. How Smart Retail IoT Helps Coping with Changing Customer Demands? IoT in Retail Industry is a reliable source if you wish to gain meaningful customer insights into your customers, especially when a specific demand of theirs does not last long. This is how Smart Retail IoT changes the game: Data-Driven Customer Insights The user can analyze Smart Retail IoT data to get a better understanding of their customers, products, and marketing strategies. They can figure out what improvement a product needs, along with its potential problems. Based on the insights received from Retail IoT Solutions, companies can personalize their approach such as recommending a complimentary service or product, especially for current customers. They can also offer special incentives for potential customers. Combining IoT Data By combining IoT in Supermarket data with other, preferably digital sources, marketers can get maximum advantage. For instance, a runner’s behavior as tracked in his fitness tracker may be combined with his shoe purchase history may give useful insights into when he may need a pair of new shoes. They can then personalize offers for him and send him notifications via text or email. Connecting with Customers Using Devices Various Smart Retail IoT devices provide a feature to directly interact with the customer. Such features are embedded to get recommendations to improve the product or services. Customers can also suggest what upgrade they would prefer. Marketers can get these insights by connecting data from IoT Application in Retail to a marketing system to blend it with other data as well and apply certain regulations from the archives of approved content. Use IoT to Boost Your Reach Businesses can easily use Smart Retail IoT to boost reach and enhance communication via different channels. It assists in revealing customer needs and interests. This can only happen if this IoT for Retail Industry data is confined to other customer data in a single unified database. They can then leverage it in some marketing approach such as emails or social media campaigns. How To Create Value for Your Customers? Just like any other technology, Smart Retail IoT too has some challenges in customer data management. However, if the businesses can unlock the insights found in the data can tap into new opportunities for understanding and interacting with customers. It makes it worth it to put extra effort into decoding Retail IoT Solutions data and formatting it for the marketers to use. So, how to create value for your customers? You must adjust to the world of IoT. It may include planning how to manage a high volume of streaming data, even extraction, performing parsing, saving data in readable formats, and integrating it with other marketing systems for analysis and implementation. If you want to integrate Smart Retail IoT with your existing system, you must look for a trusted service provider. Trident Information Systems integrates your IoT Solutions with your existing system so you can leverage its features and maximize your output. We specialize in IoT solutions such as Vision Intelligence System (a machine vision system for accurate quality inspection while manufacturing). asset management with RFID (radio frequency identification), Industry 4.0 – traceability solutions, parameter monitoring, web and mobile app development, In AI (Artificial Intelligence) – smart chatbot solution for reporting and analytics, NLP (Natural Language Processing), sentiment analysis, ML solutions etc. Contact us for further information.

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Get Consistent Quality Inspection in Your Automotive Plant

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Do you want to know how your competitors are getting ahead of you with fast and good-quality production? Seems like magic but it’s technology instead. Many big industrialists have adopted advanced technology in their automotive plants i.e., Machine Vision System. A technology based on AI (Artificial Intelligence) ensures they get the best production. In contrast to traditional inspection methods, where nothing can be done without human assistance, a Defect Detection System ensures you get consistency of work with no human interference. Traditional inspection methods are prone to various challenges such as: Inconsistency in inspection due to different perceptions and environmental factors. Too much floor space coverage which leads to accidental bumping and slow item transfer. Accidental bumping may cause conflicts among workers. The absence of workers hampers consistency of work. Human eyes may miss certain defaults. Delay in reporting is common in human-based inspection. Traditional inspection cannot match the efficiency of the machine. The Machine Vision System, on all levels, is better. It ensures more fluency, speed, and quality than the old-school methodologies. Manufacturing Defect Detection Ensures Threefold ROI With greater accuracy, consistency, low-to-no human dependency, and greater speed, the Machine Vision System can bring you three times more ROI (Return on Investment). Consistency of work: One of the major benefits Manufacturing Inspection Software provides is consistency. Even if your staff is absent, the flow of work remains consistent, 24/7. This technology helped during the most unexpected times i.e., the COVID pandemic. Low risk of errors: The risk of errors declines with a low human interference rate. Hence, you can get speedy and error-free production to provide defect-proof items to the customers. Free floor space: With less human dependency, the floor space remains free which leads to a smoother flow of moving goods. Furthermore, there are extremely low risks of employees bumping into one another and getting involved in unnecessary fights. Fast Reporting: The machine flashes an alert as soon as there is a defective product on the conveyor belt. It is much faster than a human-based inspection. How Does Machine Vision System Work? A Vision Inspection System relies on digital sensors protected within the industrial camera. It acquires images and specified optics to let the software and computer hardware analyze, process, and calculate different characteristics to support final decisions. An AI-based Machine Vision Inspection such as the Vision Intelligence System by Trident Information Systems does not need consistent modifications as it can detect defects with accuracy in a similar environment. It successfully eliminates human interference and allows an ongoing, 24/7, and accurate quality inspection. How Vision Intelligence System Detects Defects with Consistency? Being one of the most competitive industries, automotive manufacturers require technology that rockets them ahead in the competition. The Machine Vision System can be their knight in shining armor. It can detect: Visual defect detections: dents, scratches, burr, and chips. Dimensions: dimensional accuracy i.e., if a product is in the right shape and size. Spectrum monitoring: it checks if the product is in the right spectrum of color or not. Labeling: Detects if the labels are present in the right place. Barcodes: OCR/ DMC/QR/ Barcode reading etc. Measure, gauge, guide measures the angle of O tips, dimensions of the outer and inner diameters of O rings, as well as the edges and label positions. Why Vision Intelligence System? Trident’s Vision Intelligence System ensures a tangible and valuable Manufacturing Intelligence System which helps produce better quality products and processes. The best part is it minimizes waste by providing valuable insights into how you can enhance your quality with the least wastage. Furthermore, you can get a lot of tangible and intangible benefits such as: Interpretation of upcoming defects and aids in preventing delays Identifies the cause of an issue and optimizes resources. Cuts time with digital defect-reporting operations. Abolishes the need for product sampling. Real-time core analysis of a defect. Enhance your quality inspection environment and optimize business operations using Vision Intelligence System. This Machine Vision System guarantees a boost in output in less time. Further, AI technology makes it even more convenient to use. It works perfectly fine in a similar environment without additional effort. If you wish to get a demonstration or are just curious about it, you can contact us anytime. Our team of experts is more than happy to help you.

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Get Three times Better Quality FMCG Production with Vision Inspection System

visual quality inspection / Trident Information Systems

Are you an FMCG manufacturer? How fast can you produce good quality products? If you need a solution that ensures faster production with enhanced quality and greater ROI (Return on Investment), you must get a Machine Vision Inspection. You must be facing tough competition in the market. Fast Moving Consumer Goods are the fastest-selling and low-profit margin covering goods. Hence, you must stand out in the market. Manufacturers that are still relying on human efficiency to inspect goods need a serious technological shift, or they will fall back into the line. Traditional Defect Detection System may include low digital involvement and high human dependency, whereas, in the case of Manufacturing Inspection Software, there will be low-to-no human interference. Traditional methods are prone to a good sum of challenges such as: Human dependency. Lack of consistency due to different perceptions of humans. Time-consuming inspection methodologies. Often a poor-quality product may pass through the conveyor belt. The production process may be hampered due to the absence of employees. Conflicts among workers. Too much rush on the floor space. There are so many disadvantages to traditional inspection methods, and you will bid farewell to them once a Visual Defect Detection System is installed. Find a Machine Vision Inspection for Your Business There is a ton of Machine Inspection System in the market, but you must choose smartly. Look for the one which offers AI (Artificial Intelligence) integration such as Vision Inspection System by Trident Information Systems. Furthermore, various reasons encourage infusing technology with your production environment: No Human Interference In Visual Defect Detection, you do not need human interference, as everything is done using machines. With AI technology, you do not even have to make consistent modifications, the system can work perfectly in a similar environment. With no human interference, you can also expect to witness even fewer conflicts among floor space. Free Floor Space Handing over everything to the machine, you can free up a lot of floor space and let your staff roam freely when necessary. Employees won’t bump into one another and cause disturbance in the flow. Shifting goods from one space to another becomes even easier. Consistency of Work The machine offers consistency in work and encourages a smooth flow. Even if some staff is missing, the operational flow remains smooth. Humans may miss identifying a different spectrum of color, but Machine Vision Inspection can’t miss it. You get the same inspection quality as it is managed by a single software. However, you cannot expect the same from human Manufacturing Defect Detection. Increased Profit Expect an impressive return as a Machine Vision Inspection can help you achieve it. With better quality products in half time, you are going to catch fat clients. Become the leading FMCG producer in the market and enjoy a thick profit margin. Producing faster and excellent quality products will grab the buyer’s attention and you will in no time become their first preference. Faster Reporting A worker may delay reporting to you about the defective piece, but the machine won’t. It will flash an error in front of the person concerned. With faster reporting, you will only allow the ideal product to move ahead. This is an essential step in creating goodwill. Competitive Edge With an AI-integrated Machine Vision Inspection, the user gets a competitive edge. It spots defects straight on the conveyor belt with no human interference. Flexibility is in the genes of AI; it detects defects in a similar environment with no additional modifications. It gives you a competitive edge and ensures you are way ahead in the competition. How Does Vision Intelligence System Detect Defects? The Vision Intelligence System will help you detect even the smallest and hard-to-get-at-once defects such as: Small unwanted components: such as small animals, insects, stones, dust, weed, leaves, plastic, and so on. Color spectrum: It ensures the product is in the correct spectrum and doesn’t look odd. Barcodes: It checks if the barcodes are properly printed and if there are no errors. Labels and logos: It make sure your labels are printed accurately and the logo is situated in the right place. Adhesion: It will immediately spot any tearing or breakage in the packaging. Capping: It makes sure all the bottles are capped properly and none of them are loose. Trident Information Systems have designed Vision Intelligence System considering manufacturer’s grievances and how we can push them ahead in the market competition. With a dedicated team of experts, we have managed to accomplish a robust track of accomplishments. You too can implement this Machine Vision System and see the results for yourself. Contact us for further information or a demonstration.

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The Most Essential Technology in Production Environment – FMCG

visual quality inspection / Trident Information Systems

The Fast-Moving Consumer Goods (FMCG) industry is one of the most competitive industries. With low-profit margins and high consumer demand, production happens vastly. Defect Detection in Manufacturing plays a huge role in FMCG manufacturing. Establishing technological developments in production also fosters Machine Vision Inspection such as Vision Intelligence System and overall quality and productivity enhancement. One thing that matters the most in the end is the production quality. Customers have never been more empowered before. They demand A-level quality products for the price they pay. Hence the producers must take extra care of the quality of the final product. Manufacturers who have already embraced Manufacturing Inspection Software are ahead in the competition. Whereas those who are still skeptical need a change. Various manufacturers in India still prefer to go with manual inspection methods where the human eye detects defects. They believe it is a cheaper option but to enhance productivity, they have to employ fresh staff. Technology aids staff potential optimization. Lack of technology, in contrast, adds more cost. Vision Intelligence System by Trident Information Systems on the other hand, use AI (Artificial Intelligence) technology to detect flaws and quickly report them to the concerned authority. Vision Inspection System by Trident Information Systems is one fine example of an ideal Machine Vision Inspection. This Machine Vision Application is excellent at detecting defects in FMCG items. How Does Vision Intelligence System Provide a Competitive Edge to Manufacturers? Vision Intelligence System offers a competitive edge using AI. It detects defects straight on the conveyor belt without human assistance. Since it is based on AI, it is pretty flexible; it can detect defects in a similar environment without extra modifications. Several reasons encourage infusing technology into the production environment. Maintains balance between productivity and quality: earlier, manufacturers struggled with maintaining quality and quantity. However, as soon as they introduce Machine Defect Detection in manufacturing, they can boost productivity and maintain product quality at the same time. Faster detection: Since it is the machine that is responsible for all the detection, no human interference is required, and the task is done efficiently without disturbances. Interestingly, it also maintains process consistency without any modifications needed. Fills employment gaps: This technology fills employment gaps in the manufacturing industry with its robust processing and zeroes human interference requirements. This allows you to engage your employees in other departments leaving no requirement to hire new employees. The Best Machine Vision System Vision Inspection System is the best Defect Detection in Manufacturing. Designed by Trident Information Systems specifically for manufacturers, it ensures; Accurate and seamless detection demanding no to low human interaction. Leaves free floor space and prevents staff from bumping into one another. Also fosters quick reporting and prompt responses. It also reduces inspection time, boosts manufacturing output, and most importantly, maintains process consistency. Vision Inspection System effectively catches any abnormality during FMCG production such as: Component Presence: It effectively checks if all the components are present. If either is absent, a report is then sent to the authorized person. Printing Accuracy: It ensures that packets are accurately printed. The designing, placement of logo, labeling, and color monitoring are thoroughly done. Operational Quality: You can easily check if all the processes are accurately taking place. Identify any shortcomings and take the necessary steps ahead. Dimensional Quality: This Vision Intelligence System measures dimensional accuracy against its geometric tolerance. It ensures that all the packaging meets its dimensional standards. Color Monitoring: Check if the item displays the correct or acceptable spectrum of colors. If the shade outraces its standards, the concerned authorities are immediately reported the same. Structural Quality: The system ensures that all the items are structurally accurate. It checks if all the caps are sealed. It also identified any wear and tear in the packaging. Detects Unwanted Components: It easily detects any unwanted components in the FMCG items like stones, dust, small animals, insects, and so on. Adhesion of Packaging: It checks if the packaging is properly pasted. All the corners and sticking together strongly and there is no scope for leakage or spillage. Additional Benefit for Employee Safety Vision Intelligence System also aids an added benefit to its manufacturers. They can use it to monitor employees. It tracks if employees are wearing the PPE (Personal Protective Equipment) they are assigned. It also tracks their attendance. Additionally, it has a face monitoring feature that detects if employees wear masks. The authorized person can also detect if the staff is maintaining the obliged distance. Trident Information Systems designed a Vision Intelligence System to support manufacturers and provide a competitive edge. Machine Vision Inspection was specifically designed to provide a seamless and robust quality inspection. For a demonstration Contact Us.

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A Foolproof Way to Achieve Quality Consistency in Your Automotive Plant

visual quality inspection / Trident Information Systems

What if we tell you there is a fail-safe way you can achieve the utmost quality of your automotive production at a consistent pace? Machine Vision Inspection has made it possible. Imagine how much time and cost you can save if you let machines handle your automotive defect detection. Consistency, excellent performance, and up-to-the-mark quality are all you can claim. Irregular detection is the major issue when it is done via a human lens. A Visual Inspection in Manufacturing ensures consistency so you could lay back and supervise the whole operation with ease. Moreover, with Defect Detection Computer Vision, you are entitled to achieve healthier profits by engaging your existing staff in other key performance-indicating tasks. This blog will further state facts about how Machine Vision Inspection provides excellent defect detection and why you will never switch to a human-based quality inspection approach. Why Machine Vision Inspection? To get noticed and praised by customers for the better-quality automotive parts, you must infuse automated Manufacturing Defect Detection into your plant. Various manufacturing businesses so far have received an impressive ROI with this technology. However, many manufacturers still tend to stick to their manual defect detection methods. Little do they realize that it is pushing them back in the competition and will add more cost as they grow. Furthermore, manual methods are not even consistent. Since it is done by humans with different IQ levels and perceptions, consistency in quality is highly unlikely. Having Machine Vision Inspection at your back will open doors to immense benefits. You will no longer have to worry about letting a defective automotive piece pass through the conveyor belt, or fear getting your employees injured in the process. Visual Defect Detection in Manufacturing will ease your mind and keep you more focused on doing other profit-drawing tasks, and lets you take your well-deserved lunch break in a day. The Best Defect Detection System for the Perfect Quality Inspection Out of so many options in the market, which one to choose? Vision Inspection System by Trident Information Systems has been rated as one of the best Visual Defect Detection software so far. Large businesses like Rockman have witnessed better flexibility, agility, and product quality solely through this product. Trident’s Visual Quality Inspection is an AI-based software that flexibly detects defects in a similar environment without extra modifications. Therefore, your IT team does not have to stress technical inaccuracies as soon as you introduce a product’s variant. It will still work perfectly fine anyway. How Vision Intelligence System Ensures Excellent Product Quality? Automotive production may contain several defects. Some may be easily noticeable, and some may go unnoticed. To ensure excellent quality, Vision Intelligence System does everything it takes to catch every defect in no time, works 24/7 with the same enthusiasm, and provides the quality detection you expect. Detection may include: Reading Barcodes The Machine Vision System can read barcode labels and 2D barcodes directly from the marketed parts. It can also verify labels as well as Direct Part Marks (DPM). Inspecting Minute Details The Machine Vision Application details such cracks, dents, and wrinkles in any automotive part while manufacturing. It even detects defects that are commonly foundry defects and occur due to mishandling of the product. Measuring Dimensions You can measure the dimensions of parts, inner and outer diameters of O rings, and check the angle of the metal tips followed by the placements of the edges and labels with this Manufacturing Defect Detection. Trident’s Vision Intelligence System will play a key role in providing tangible valuable manufacturing intelligence that aids in designing better quality processes and products. It also provides insights into how you can manufacture better quality with minimum waste. Moreover, this Machine Vision Inspection offers various tangible and intangible benefits such as: It interprets forthcoming defects and prevents delays. Locates the root cause of an issue and enhances output. Cuts time with digital defect-reporting processes. Drops sampling of products via vision cameras. Real-time root cause analysis of defects. Embrace a better-quality work environment and streamline business operations with Vision Intelligence System. This Machine Vision Inspection is gaining more popularity with time. It cuts time, cost, and workforce and enhances your output; Defect detection gets extremely easy and gives you ample opportunities to work on KPIs better. Contact Trident Information Systems for further information.

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Get Spot-on FMCG Packaging with Digitally Influenced Defect Detection System

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The packaging on a mass level is prone to defects. Where manual inspection methods are neither practical nor economical, Machine Vision Inspection can deliver more accuracy, speed, and cost-cutting opportunities. Manual inspection is done by human eyes and is susceptible to missing minute details when dealing with copious quantities. Since FMCG production is massive, and packing is supposed to be done simultaneously, it is subject to defects like: Torn packets. Irregular labeling/ displaced labels. Misprinted information/ labels/ logos. Inaccurate bar codes on the product. Loose bottle caps. Broken bottles. Improper pasting. The irregular spectrum of colors. Inconsistent results. By inspecting them through eyes, you are most likely to miss any of them. Moreover, manual Defect Detection in Manufacturing is a labor-intensive and expensive task. It leaves less free floor space for the workers, and there is always a risk of bumping into one another and getting into petty fights. Sometimes eyes are unable to monitor similar colors due to constantly looking at the same place for a long time. Additionally, humans can pay constant attention at one point for a specific time. After that, they need little breaks to gain better attention. However, this is not the case with Visual Quality Inspection. It is a digitally influenced quality inspection approach that ensures accurate monitoring fast demanding the least human interference. Which Machine Vision System Delivers Accurate Packaging Defect Detection? Trident’s Machine Vision Inspection, also known as Vision Intelligence System (VIS) is one of the best Visual Defect Detection Software so far. It is specifically designed for manufacturers and specializes in detecting packaging defects with low to no human interference. Dimensional Quality This Machine Vision Application ensures that the dimensions of your packets, boxes, bottles, etc. are of standard-dimensional quality. Until the acceptable range, it lets the product pass through. However, as soon as the deviation exceeds the set measurements, it flashes an alert on the monitor. Packaging and Labeling Trident’s Defect Detection Computer Vision inspects if the packaging is properly done. Any loose corners or unglued areas will be instantly detected. The accuracy of labeling is thoroughly checked. Color Monitoring It accurately inspects if the packaging has the right spectrum of colors. Any deviation exceeding the standard color set prompts an alert on the monitor. Sometimes the packaging has a logo and background color mixed. This Machine Manufacturing Defect Detection catches such flaws in an instant. Printing Accuracy Printing accuracy is effectively detected by the Machine Vision Inspection. It scans for any alphabetical and diagrammatic inaccuracies. It ensures that the logo is printed in the right place. Sometimes logos and alphabets are half printed. Machine Vision Camera catches such defects instantly. Operational Quality Apart from directly detecting defects, the Machine Vision Inspection checks if the operations are done as they are supposed to be. It checks if the paper or plastic is accurately placed under the printing machine and if the rest of the processes are done the right way. The software catches any abnormality right away. Speedy Operations The operations are much faster than those done by humans. The machine quickly scans and reports to the authorized person. A complete dependency on the machine drives much faster and smoother processes. Least Human Interference The Machine Vision Inspection demands low to no human interference. The Machine Vision System is an AI-based product and is capable of imitating human detection. It learns quickly and becomes more productive than human inspectors. Greater Accuracy AI-driven technology assures greater accuracy in detecting defects. It effectively detects any abnormalities that violate standards. It precisely monitors colors, dents, broken cans, torn boxes, improperly glued packets. It also detects printing accuracy, logo placements, and texts. Increased Output Handling intensive defect detection to the Machine Vision System, your workforce is freed. You can now assign other important tasks surrounding KPIs.This way you can successfully fill labor gaps which are a lot more common in factories these days. Trident’s Vision Intelligence System serves glass, laminate, pharmaceutical, cement, FMCG, packing, and printing. This Machine Vision Inspection is crafted to serve manufacturers and provide the most effective Visual Inspection in Manufacturing. Contact Trident Information Systems for further information.

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How does a Vision Intelligence System Outraces Manual Defect Detection While Manufacturing?

visual quality inspection / Trident

Quality and Productivity are the two key aspects of a manufacturing company. However, bringing them both into equilibrium has become a daunting challenge. Manufacturers desperately need a Vision Intelligence System to restore balance. A Vision Inspection System Manufacturers assist with meeting dynamic customer demands and keeping up with the quality requirements. Manual Defect Detection in Manufacturing, on the other hand, is insufficient to deal with current market dynamics. It becomes next to impossible to get productivity and quality complementing each other. It is prone to setbacks such as: The inefficiency of human eyes to detect minute defects. Inability to identify differences in similar spectrums of colors. Too much workforce is needed to detect defects manually. A rather costly approach. Crowded floor space may cause staff to bump into each other. Delayed reporting can lead to defective pieces passing through the conveyor. A Vision Intelligence System is capable of abolishing each of these hindrances and providing a seamless quality inspection. Trident Information Systems has designed a technology called Vision Intelligence System. It is specifically for manufacturers. It digitally detects defects of manufactured items right on the conveyor, demanding low or no human interference. How Does Trident’s Visual Quality Inspection Work? Trident’s Machine Vision Inspection is a solution that digitally does everything a human inspection does, but more efficiently. Identifies Minute Defects This Visual Defect Detection System catches even minute defects such as small dents, scratches, breaks, burrs, chips, and so on. Human eyes may get tired, and miss these faults sometimes, or due to lack of focus, the outcome could be similar. It is faster and more efficient than a human, hence delivering results with more accuracy. Presence/ Absence of Components It can also identify the absence or presence of a component while manufacturing. For Instance, during FMCG production, it can identify small animals, dust, stone, and any other component that is not supposed to be there. In addition, it can also detect missing items. E.g., it can easily identify missing bolts, nuts, screws, etc. Color Monitoring Human eyes can sometimes miss judging certain colors, but this Vision Intelligence System does not. It can precisely monitor colors and only lets those pieces pass which has an acceptable color range than what is standardized. Color monitoring ensures uniformity among items produced. Dimension Quality Vision Intelligence System also ensures a dimensional uniformity among all the items. In human inspection, the chances for faulty dimension quality are higher. A Visual Quality Inspection, however, precisely monitors the dimensional quality of a product. It checks if all the bottles are properly capped and sealed. It detects any thorns in the packaging too. Printing Accuracy Apart from color monitoring, it also identifies if printing is accurate, the colors match the standards, and the logo is professionally printed. It also inspects if the labels are mentioned within the assisted dimensions. How Does it Work in the Favor of Your Business? Trident’s Vision Quality Inspection, also known as Vision Intelligence System, outweighs common manual inspection challenges and provides a better, faster, smoother, and optimized defect detection. Accurate and Faster Defect Detection With machine handling your defect detection, you can expect a more accurate defect detection. Even little scratches, dents, burns, etc. which are generally missed by human eyes, this Machine Vision System catches them right away. In addition to being accurate, it is also faster than your traditional inspection. It quickly catches the defect and commands to discard it, hence leading only pieces to pass through. Prompt Reporting In inspection by man, reporting can be delayed, and surplus time is given for defective pieces to blend with the accurate items. A Machine Vision System flashes it on the associated monitor as soon as a defect is identified. Boosted Productivity Faster and more accurate detection with low to no human interference leads to boosted productivity. You will not have to hire new staff as you can use your current staff on other productive tasks which they would get the time for earlier. For instance, assigning packaging work to more staff if you do not have automatic packaging technology. Empty Floor Space No human interference leaves floor space empty. With plenty of free space, the chances of staff bumping into one another and getting into clashes diminish. Trident’s Vision Intelligence System is crafted specifically for manufacturers. We serve glass, steel, laminate, FMCG, automotive, and pharmaceutical manufacturing industries. Contact us for further information.

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How to Choose the Right Vision Inspection System?

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What comes to your mind when you think of a Defect Detection System while manufacturing? Do you visualize a number of employees detecting any defect in the item produced? How reliable do you feel it is? Manual inspections are prone to errors. Despite being an experienced defect detector, a person can misidentify the accuracy of a product. Apart from manufacturing, what about your employee’s safety? Do you manually scan and check if they are wearing masks? How do you know they are not taking their safety gadgets off when you are not looking? What if you are out on a break, and your employee gets injured due to a lack of safety regulation compliance? There is a greater risk of such instances when you rely on manual inspection methods. Traditional manual inspection methods have followed us for ages. However, in this digital era, it is time to change. A Vision Defect Detection System demands low or no human interference and ensures seamless defect detection. Being driven by Artificial Intelligence, it is capable of recognizing minute details and catching slight defects such as scratches, dents, dust particles, and so on. It requires no or low human presence leaving more floor space free. An AI-based machine detects defects like scratches, dents, and dust more accurately than human eyes. Precise color differentiation is often missed by naked eyes. Drives faster and more accurate defect detection as compared to manual inspection. Cut costs, boost production, and ensure a better quality of produce. As soon as there is a mal production, the same is flashed on the monitor associated with the system. Quickly adaptable to different surfaces and products while being able to work 24/7 and maintaining consistency. How to Choose the Right Vision Defect Detection System? It is necessary to choose the right technology along with the right partner. There are numerous of them claiming to be the best, but you need to look through each carefully and decide. We have compiled a few factors you need to investigate before making the ultimate decision: #1 Visual Defect Detection Should be Reinforced with AI (Artificial Intelligence) When Artificial Intelligence is reinforcing a Defect Detection System, the operating principle of deep learning technology teaches machines to learn by example. By enabling a neural network to extract common patterns between those examples into a math equation which eventually helps classify future information. With Visual Quality Inspection, integration of deep learning algorithms enables differentiating parts, characters, and anomalies which replicates a human Visual Defect Detection while operating a computer system. #2 Check Customer’s Testimonies While selecting a partner, do not skip going through their customers’ reviews, what industry they belonged to and what difficulties they faced. Evaluate the quality, services, schedule, duration, and cost of projects from every perspective. This can save you from getting tied up with an ineligible partner. Evaluate their success rates and see how well they have served different industries. Analyze their pattern, and check if that works for you. How many businesses have they helped boost their production? Who has been or are currently their clients? Also, check if their technology can match your requirements. What technology is the system based on? Is it AI or any other technology? AI-based technology is the best as it is the most flexible and can support any Defect Detection in Manufacturing. #3 See if the Partner is Specialized in Your Industry There are Visual Quality Inspection systems for different industries, identify the one that specializes in yours. It is always better to let an experienced partner in rather than letting an amateur handle your requirements for the sake of a few pounds less. A partner specializing in your industry will be well-versed with the upcoming challenges and the best solutions to tackle the same. #4 For Manufacturing For manufacturing, your Defect Detection Software has to identify little defects that human eyes might miss, such as: Component Presence: Detection of unwanted components like dust, stone, insects, small animals, etc. Small Defects: Defects like scratch, breakage, burn, dent, and chip, etc. Structural Quality: It should identify if the item’s structure is accurate and consistent. Spectrum Monitoring: The Defect Detection System should monitor the right color of the product. Measurement Accuracy: The correct dimensions of the product should be measured. Packaging Accuracy: The Visual Defect Detection in Manufacturing should also monitor how accurately a product has been packed. #5 For Employee’s Safety If you need a Vision Intelligence System for your employee’s safety in your manufacturing plant, make sure it supports face recognition to detect human faces by not wearing masks or other safety gadgets assigned to them. It should also be able to identify broken equipment such as disruption in harness, helmet, or any other PPE so you could quickly replace them with new pieces. It should also monitor if your employees are complying with other safety regulations such as social distancing. The system should immediately alert the authorities if they fail to do so. Why Trident’s Vision Intelligence System? With Trident’s Vision Intelligence System, you can: Reduce inspection time and engage your workforce in something more productive. Maintain process consistency with the help of Artificial Intelligence. Boost productivity while keeping up with quality standards. Makes sure your employees comply with the safety regulations. Trident’s Vision Intelligence System is designed to provide an AI-based Vision Defect Detection System to manufacturers. It helps them boost their production and quality at the same time while keeping employees’ safety in mind. With a robust record of accomplishment, Trident Specializes in six industries: Automotive, Glass, FMCG, Cement, Laminate, Packaging. Choosing the right partner is as important as selecting the right technology. Failing to do so can trap you in an unwanted situation for long. Make sure you analyze your requirements and research your options deeply.

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Visual Defect Detection in Manufacturing

Get Three times Better Quality FMCG Production with Vision Inspection System

The Most Essential Technology in Production Environment – FMCG

A Foolproof Way to Achieve Quality Consistency in Your Automotive Plant

Get Spot-on FMCG Packaging with Digitally Influenced Defect Detection System

How does a Vision Intelligence System Outraces Manual Defect Detection While Manufacturing?

How to Choose the Right Vision Inspection System?

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