The packaging on a mass level is prone to defects. Where manual inspection methods are neither practical nor economical, Machine Vision Inspection can deliver more accuracy, speed, and cost-cutting opportunities. Manual inspection is done by human eyes and is susceptible to missing minute details when dealing with copious quantities. Since FMCG production is massive, and packing is supposed to be done simultaneously, it is subject to defects like:
- Torn packets.
- Irregular labeling/ displaced labels.
- Misprinted information/ labels/ logos.
- Inaccurate bar codes on the product.
- Loose bottle caps.
- Broken bottles.
- Improper pasting.
- The irregular spectrum of colors.
- Inconsistent results.
By inspecting them through eyes, you are most likely to miss any of them. Moreover, manual Defect Detection in Manufacturing is a labor-intensive and expensive task. It leaves less free floor space for the workers, and there is always a risk of bumping into one another and getting into petty fights.
Sometimes eyes are unable to monitor similar colors due to constantly looking at the same place for a long time. Additionally, humans can pay constant attention at one point for a specific time. After that, they need little breaks to gain better attention. However, this is not the case with Visual Quality Inspection. It is a digitally influenced quality inspection approach that ensures accurate monitoring fast demanding the least human interference.
Which Machine Vision System Delivers Accurate Packaging Defect Detection?
Trident’s Machine Vision Inspection, also known as Vision Intelligence System (VIS) is one of the best Visual Defect Detection Software so far. It is specifically designed for manufacturers and specializes in detecting packaging defects with low to no human interference.
Dimensional Quality
This Machine Vision Application ensures that the dimensions of your packets, boxes, bottles, etc. are of standard-dimensional quality. Until the acceptable range, it lets the product pass through. However, as soon as the deviation exceeds the set measurements, it flashes an alert on the monitor.
Packaging and Labeling
Trident’s Defect Detection Computer Vision inspects if the packaging is properly done. Any loose corners or unglued areas will be instantly detected. The accuracy of labeling is thoroughly checked.
Color Monitoring
It accurately inspects if the packaging has the right spectrum of colors. Any deviation exceeding the standard color set prompts an alert on the monitor. Sometimes the packaging has a logo and background color mixed. This Machine Manufacturing Defect Detection catches such flaws in an instant.
Printing Accuracy
Printing accuracy is effectively detected by the Machine Vision Inspection. It scans for any alphabetical and diagrammatic inaccuracies. It ensures that the logo is printed in the right place. Sometimes logos and alphabets are half printed. Machine Vision Camera catches such defects instantly.
Operational Quality
Apart from directly detecting defects, the Machine Vision Inspection checks if the operations are done as they are supposed to be. It checks if the paper or plastic is accurately placed under the printing machine and if the rest of the processes are done the right way. The software catches any abnormality right away.
Speedy Operations
The operations are much faster than those done by humans. The machine quickly scans and reports to the authorized person. A complete dependency on the machine drives much faster and smoother processes.
Least Human Interference
The Machine Vision Inspection demands low to no human interference. The Machine Vision System is an AI-based product and is capable of imitating human detection. It learns quickly and becomes more productive than human inspectors.
Greater Accuracy
AI-driven technology assures greater accuracy in detecting defects. It effectively detects any abnormalities that violate standards. It precisely monitors colors, dents, broken cans, torn boxes, improperly glued packets. It also detects printing accuracy, logo placements, and texts.
Increased Output
Handling intensive defect detection to the Machine Vision System, your workforce is freed. You can now assign other important tasks surrounding KPIs.This way you can successfully fill labor gaps which are a lot more common in factories these days.
Trident’s Vision Intelligence System serves glass, laminate, pharmaceutical, cement, FMCG, packing, and printing. This Machine Vision Inspection is crafted to serve manufacturers and provide the most effective Visual Inspection in Manufacturing. Contact Trident Information Systems for further information.
