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supply chain erp

Learn how an electronics manufacturer unifies data and gains agility using Dynamics 365 Supply Chain Management

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Bel Fuse designs, manufactures, and markets electronic circuits products at 24 manufacturing locations across North America, Europe, and Asia. The company’s existing enterprise resource planning solution was highly customized and expensive to maintain, so it decided to deploy Microsoft Dynamics 365 Finance and Dynamics 365 Supply Chain Management. Bel Fuse unified data and can now more easily manage its supply chain operations and finance processes, gaining more agility to respond quickly to changes in the market or its suppliers. With Dynamics 365, we save nearly USD2 million per year in IT service and support fees compared to our previous, highly customized solution. Mark Hodkinson: Vice President of Finance for the Bel Power Solutions Group Bel Fuse Essential step in the supply chain A typical consumer might interact with Bel Fuse products and not even know it. The manufacturer makes the components that power, protect, and connect electronic circuits in products we use every day. Bel Fuse is usually in the middle of the supply chain, relying on smaller parts from its suppliers before passing components on to the manufacturers that create finished products. Founded in 1949, the company has grown significantly in the last 20 years through acquisitions. It has seven business groups, including Bel Power Solutions, which it acquired in 2014. Bel Power Solutions makes the power conversion products for server and storage networks at large server farms and in industrial products like the power sources in hybrid electric vehicles and trains. To manage its enterprise resource planning (ERP) processes, Bel Power Solutions used a legacy version of Oracle that was highly customized and difficult to update. The version was outdated and the month-to-month costs and support for the solution were expensive. With different business units using different ERP systems, Bel Fuse wanted to find an affordable solution to unify the company’s finance and operations processes, starting with Bel Power Solutions. Bel Fuse also needed a solution that would support its material requirements planning (MRP) process, a production planning, scheduling, and inventory control system to manage its manufacturing processes. “Our MRP processing goes in both directions—we require a full dataset and forecasting of what’s coming to us and what’s going out,” says Scott Hasterlik, Director Global IT at Bel Fuse. “We have power assets with 500 components and 65,000 SKUs, so we needed a robust solution to share nonstandard information quickly.” An integrated solution for finance and operations After careful evaluation, Bel Fuse found that Microsoft Dynamics 365 had the right capabilities at the right price for the company’s needs. With Dynamics 365, Bel Fuse had a single system for the first time, the ability to report globally, and a solution that was intuitive to use and easy to add users. Bel Fuse uses Dynamics 365 Finance to automate its financial operations, monitor performance in real time, predict future outcomes, and make data-driven decisions. For operations, the company deployed Dynamics 365 Supply Chain Management, which includes an MRP function and AI to improve visibility across its global supply chain and to improve manufacturing productivity. To aid the quick, seamless deployment process, Bel Fuse worked with Flintfox, a Gold competency member of the Microsoft Partner Network. “Flintfox jumped in, understood what we wanted to accomplish, and helped us move forward on budget,” says Hasterlik. “Flintfox has been a fantastic partner and is still our partner of record.” A wide range of Bel Power Solutions employees now rely on the Finance and Supply Chain Management business applications. Users include staff in customer service, quality assurance, demand and product returns, manufacturing and supply chain ordering, accounts payable, accounts receivable, and engineering. “From decision makers to factory floor managers, everyone is working in Dynamics 365, staying connected and accessing valuable data,” says Stefan Naude, General Manager, Slovakia, at Bel Fuse. Reduced costs, disparate systems eliminated Bel Fuse accomplished its central goal—to reduce the high costs of its previous ERP system while bringing data together in one solution. The company built the capacity it needed without a lot of customizations, helping ensure that the solution would stay flexible in the future. “With Dynamics 365, we save nearly USD2 million per year in IT service and support fees compared to our previous, highly customized solution,” says Mark Hodkinson, Vice President of Finance for the Bel Power Solutions Group at Bel Fuse. Bel Fuse also reduced costs because it now has the tools to fulfill more of its own finance needs internally. For example, a Bel Fuse engineering and distribution site in Italy previously paid an outside firm to do its accounting. “It was easy to move the Italy site into Dynamics 365 and transfer all that work internally to our team in Slovakia,” says Hodkinson. “Now our own team manages the facility’s day-to-day finances even though they aren’t located in Italy. With a common system, we have better access to our own internal talent.” Increased visibility and agility With Dynamics 365, Bel Fuse gained a more global view of financial data and can perform more accurate forecasting. “I always view orders and revenue from a global perspective because the locations are all connected and have so many intercompany transactions,” says Hodkinson. “I rely on Dynamics 365 to help me make sense of complex financial histories to stay on top of complicated billing and payment processes at multiple sites.” With ERP data now centralized and easy to access in the cloud, Bel Fuse can respond with more agility to complex, changing circumstances. When employees in Italy, China, and other countries needed to work from home during the COVID-19 crisis, the company was able to effectively run remote finance and supply chain operations. “We kept all our finance functions moving forward even though we don’t have anyone physically in the office,” says Hodkinson. “We were impressed that our team was able to get everything done while working from home for the first time, and I think that speaks to how intuitive Dynamics 365 Finance was for our team.” As a mid-chain supplier, Bel Fuse is committed to continuing its operations on

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AI, IoT, and mixed reality technologies improving supply chain visibility, logistics, and warehouse operations.

Reduce supply chain disruptions with AI, IoT, and mixed reality

Supplychain management ERP /

Reduce Supply Chain Disruptions With AI, IoT, and Mixed Reality Supply chains built on single suppliers and single locations don’t survive contact with real-world disruption — port closures, geopolitical trade shifts, or a single supplier’s factory going offline can stall production for weeks. [Flag: insert a recent disruption stat relevant to your audience’s industry — e.g., percentage of manufacturers reporting supplier delays in the past 12 months.] The response isn’t more inventory sitting idle; it’s a supply chain that senses problems early and reconfigures itself before they cascade. That’s the shift Dynamics 365 Supply Chain Management is built around — replacing static, just-in-time planning with predictive, adaptive planning powered by AI, IoT, and mixed reality across production, inventory, and warehouse operations. From “Just-in-Time” to “Just-in-Case” Planning The single-supplier, single-location model was optimized for cost, not resilience. When one link breaks, the entire chain stops. Manufacturers are now deliberately building in redundancy — multiple suppliers and locations for mission-critical parts — even where it costs more, because the cost of a stalled production line consistently outweighs the premium paid for supply flexibility. This shift also demands shorter production runs. Factories need to serve a wider range of products in smaller batches, with lower changeover time between runs. That requires planning systems that recalculate in near real time as demand shifts, not systems that lock in a monthly production plan and treat disruption as an exception to manage manually. Predictive Planning Instead of Reactive Firefighting D365 Supply Chain Management applies AI-driven demand forecasting across planning, production, inventory, warehouse, and transportation management — so a shift in demand or a supplier delay triggers a re-plan before it becomes a stockout. IoT sensor data from equipment feeds directly into this loop, flagging machine performance drift or maintenance needs before a breakdown takes a production line offline unexpectedly. For manufacturers running multi-location operations across India, UAE, or East Africa, this matters more than it might in a single-plant setup — a delay at one facility needs to trigger an automatic reallocation check against inventory and capacity at other sites, not a phone call three days later. Cut Training Time With Mixed Reality Guidance One of the more underused levers in supply chain resilience is workforce agility — how fast you can get a new or reassigned worker productive on unfamiliar equipment. D365 Supply Chain Management integrates with Dynamics 365 Guides, delivering step-by-step, hands-free instructions through a HoloLens device, walking workers through exactly which tool and part to use at each step of a task. This does two things for resilience specifically. First, it makes equipment maintenance skillset-agnostic — you’re no longer waiting on one specialist who knows a particular machine, because any trained worker can follow the holographic guide. Second, it shortens the ramp-up time when you need to redeploy staff to a different line or location during a disruption, which is exactly when you can’t afford a multi-week training cycle. Guides are authored without code — someone writes the instructions and places holographic markers directly on the machine where the work happens, which means your own team can build and update guides as processes change, not wait on an external developer. What This Means for Your Operation Resilience isn’t a single feature — it’s the combination of predictive planning that reduces reaction time, IoT visibility that catches problems before they cause downtime, and a workforce that can be redeployed without retraining bottlenecks. Manufacturers evaluating this shift should look specifically at how their current ERP handles multi-location inventory visibility and whether production re-planning happens in real time or requires manual intervention. [Flag: insert a client example or case study reference here if available — a specific implementation outcome carries more weight than a general capability claim.] Considering a resilience-focused upgrade to your supply chain platform? Talk to Trident’s Dynamics 365 Supply Chain Management team about what a multi-location, AI-driven planning setup looks like for your operation.

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